5th gear popping out

Discussion and technical advice for 84-89 AW10 & AW11 MR2. 3A-LU, 4A-GE, 4A-GZE.

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aw11ian
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5th gear popping out

Post by aw11ian »

a friend of mine has a e reg aw11 and it pops out of fifth gear.
what is needed to sort this out and where can you get it apart from toyota ,after remortgaging house lol.
any help is appreciated
thanks all :wink:
kevin..in
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Re: 5th gear popping out

Post by kevin..in »

seen Laurens site for pop out fix its not that bad costwise either http://www.trackdayqueen.com/
Tony jinxy froude
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Re: 5th gear popping out

Post by Tony jinxy froude »

Top Notch article Lauren, hats off to yer =D> , nice easy to follow instructions & crisp clear piccy,s, i would say that taking the 5th gear itself off isnt too much more complicated than what you have shown there, it just requires the right tools which is where the problem lies, cheers, Jinxy
LimeyMk1
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Re: 5th gear popping out

Post by LimeyMk1 »

Tony jinxy froude wrote: it just requires the right tools which is where the problem lies, cheers, Jinxy


Mallet and a blowtorch? :wink: :mrgreen:
Tony jinxy froude
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Re: 5th gear popping out

Post by Tony jinxy froude »

PMSL !!, It has been known Chris :mrgreen: , now i just use the best tool for the job.......... Kev ! :mrgreen: :mrgreen: I think im gonna end up buying breakfast this weekend for that OUCH !!, Jinxy
shish
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Re: 5th gear popping out

Post by shish »

getting the gear off is a bit harder, need a special puller to get it off and there might not be enough room to do that with the box in situ.

shame really as the SC E51 box has three threaded holes for pulling off 5th gear with a normal puller.
Tony jinxy froude
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Re: 5th gear popping out

Post by Tony jinxy froude »

Shish, it is harder to get the 5th gear out & it can be done without the need to remove the box from the car, i bought a special puller which cost me a small fortune & have now replaced about 6, 5th gears this way using this puller, but its impossible without the right puller..... ask Mr Woods...... how many have you smashed trying to get them off paul ????? :mrgreen: :mrgreen: =D> , Jinxy
Karl_T
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Re: 5th gear popping out

Post by Karl_T »

What's the puller? Might be a useful tool to get and keep for a rainy day. Mines nodding a little, not sure if it's 'normal' nodding or signs of problem.

Karl_T
Red ones go faster......
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Lauren
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Re: 5th gear popping out

Post by Lauren »

Karl_T wrote:What's the puller? Might be a useful tool to get and keep for a rainy day. Mines nodding a little, not sure if it's 'normal' nodding or signs of problem.

Karl_T


Nodding= play in the hub.

i'd do it sooner rather than later because it starts to round off the teeth which the hub from teh selector fork engages, so the sooner you do it the longer it will last.
2020 GR Yaris - Circuit Pack :lover:
Tony jinxy froude
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Re: 5th gear popping out

Post by Tony jinxy froude »

Hi Karl, the puller is a long straight legged one, you cant get a hinged leg puller to work, the one i bought was £197 inc Vat which has now paid for itself, but to be honest unless you plan on doing more than 5 its an awfully expensive tool to have lying around just in case you may need it one day. There are cheaper ones out there, but they are not up to the amount of pressure it has to take on the lugs to draw the gear off, cheers, Jinxy
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