My Rev 1 Project!

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timlowthian
Posts: 264
Joined: Sun Jan 10, 2010 3:55 pm
Location: Cowes, Isle of Wight

My Rev 1 Project!

Post by timlowthian »

Well thought id share the project Its copied from another forum so sorry if there are any strange bits

Well i always wanted a Mk2 Mr2 so when i turned 21 i thought i would treat myself, I ended up with a Import 1990 Toyota MR2 Rev 1 2.0 Glimited

Went for a Non turbo due to insurance and fuel costs being a uni student and all that. It had an un branded induction kit, some gash 18" wheels and a nice Mongoose exhaust but was definitely good fun.

Cleaned after i purchased it:
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Well i tidied it up a bit and changed a few things to more my tastes and just generally kept on top of it and enjoyed driving it. I then decided it was time to get rid of the wheels i disliked so much! Took me a while but found a set of Super Advan's in a perfect staggered fitment for the mr2.

This picture was taken entering The Fast Show 2011:
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Well by now i was in love with the car but i started to feel i should have bought a turbo instead! Me being difficult as per usual decided that i needed boost in my life but didn't want the hassle of selling my car to fund another so decided i was going to convert mine. This is where the long haul story starts.

I ended up buying another 1990 Rev 1 but this time a turbo! The shell was suffering with rust badly but all else seemed fine so perfect for my needs. When the car was on the isle of wight i stored it on my friends drive an promptly forgot about it till i finished the year at uni! There it sat for 6 months till i actually got round to getting at it! The car was then moved to my drive and the fun started! Friends came round and helped get it out and that was that (really wasn't as easy as that to get it out!) Didnt get many pictures of the donor but here is a few pictures.

Here is the donor after the shell had been lifted over the donor engine:
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This is the clearly expert way of moving the car about just like Toyota did im sure:
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The Donor engine still attached to all the rear sub frame and suspension:
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The donor car also held a few hidden bonuses that were taken and swapped to my car like the mint condition half leather interior.

This is how my drive was for about a month after the engine came out:
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Time came to rent a van and take the engine over to another friends and there it was stripped down to replace the important things like headgasket. It was here that it was found the engine was not in as good shape as first thought. The cambelt was barely on and it was running non turbo spark plugs which the tips were breaking off, that wasn't the worst bit though. At some point something had gone through as there was metal melted to the piston tops, what ever it was had also caused bad scoring in the block itself. This news didn't make me feel good to say the least.

The options i had were:

- Scrap the whole project
- Source another bottom end
- Buy over sized Toyota Pistons and bore original block
- Buy over sized forged pistons and bore the original block

It took a couple weeks for me to decide but then when i realized my final payment of student loan (wasnt one for drinking it away) was coming in i thought i just well go the full hog.

With that settled and few weeks later these arrived which me:
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The package included:

Wiseco 87mm over sized forged pistons
Eagle H Beam Forged Rods
ACL Race Bearing throughout
ACL Thrust Bearings
ARP Bolts and Studs throughout

Cost a lot but it all looked so good!

Pictures:
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Well with this all of it was delivered to my friend who was building the bottom end for me and then he got started

Few pics:
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So now i have the engine build up with it only needing a few extra bit put on it now looks like this:
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With the engine at my house the N/A engine had to come out of my Mr2 so it was taken off the road in late august and the car has been sat on my drive like the picture below ever since
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Old Engine:
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Old engine and car separated:
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Well this is as far as anything has really moved at the moment as at the start of September i got a new full time job which was suppose to be 5 days a week then it turned to 6 days a week and then some i even did the full 7 days. Things should have quietened down now so im desperate to get on with this now. I have still been buying things though Carbon dash parts, Tein coil overs, dash mount gauge pod, full poly bush kit, braided lines, later spec brakes etc etc etc (my room is more mr2 parts than anything else)

Carbon Dash:
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Dash Pod:
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Well that's about it for now! Sorry for the massive essay hope the pictures made up for it! I'm currently saving money each month for the turbo kit and fuel system i want (gt3076r), The aim is 400bhp and the rear wheels. These plans wont be till late in the year though.
Rev 1 NA to Turbo conversion!
timlowthian
Posts: 264
Joined: Sun Jan 10, 2010 3:55 pm
Location: Cowes, Isle of Wight

Re: My Rev 1 Project!

Post by timlowthian »

Well the weekend just gone finally got some more done to the car the engine is now sat on the floor in the engine bay :thumleft:

Rear end up:
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Engine sat in bay:
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So hopefully this weekend it will get bolted in and most of the plumbing and wiring sorted!
Also found out i bought the donor car 27.4.2010 this must be one of the longest turbo conversions didn't realise it has taken me that long!
Rev 1 NA to Turbo conversion!
j0ns
Posts: 242
Joined: Fri Oct 21, 2011 4:08 pm
Location: Sheffield

Re: My Rev 1 Project!

Post by j0ns »

Looking good mate! :thumleft: Planning on any show this year?
StuRobinson88
Posts: 391
Joined: Sat Apr 12, 2008 7:42 pm
Location: bordon :( or carlisle :)

Re: My Rev 1 Project!

Post by StuRobinson88 »

looks like plenty of good work has gone on there.
did you buy the carbon dash, or is it wrapped??

thanks, stu.
Pidge
Posts: 1034
Joined: Tue Nov 30, 2010 3:58 pm
Location: Under the bonnet in salisbury
Contact:

Re: My Rev 1 Project!

Post by Pidge »

Looks really good mate. Where did the carbon dash come from?
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Site updated 14/04/2012
craig
Posts: 43936
Joined: Sat Dec 18, 2004 3:44 am

Re: My Rev 1 Project!

Post by craig »

Awesome thread mate, and nice developments. Tuned in :D
timlowthian
Posts: 264
Joined: Sun Jan 10, 2010 3:55 pm
Location: Cowes, Isle of Wight

Re: My Rev 1 Project!

Post by timlowthian »

j0ns wrote:Looking good mate! :thumleft: Planning on any show this year?


Cheers mate! Yeh im hoping its driveable for the Fast Show in march then ill do all the big ones and JAE probally u doing any? I see you made a good purchase!

StuRobinson88 wrote:looks like plenty of good work has gone on there.
did you buy the carbon dash, or is it wrapped??

thanks, stu.

Pidge wrote:Looks really good mate. Where did the carbon dash come from?


Thanks guys! The Dash piece is genuine carbon fibre. Its an overlay piece that you bond over your original, Its made by CarBen Fibre Creations
Rev 1 NA to Turbo conversion!
Nij
Posts: 334
Joined: Fri Jan 06, 2012 10:18 pm

Re: My Rev 1 Project!

Post by Nij »

That's dedication right there lol! Keep it up!
timlowthian
Posts: 264
Joined: Sun Jan 10, 2010 3:55 pm
Location: Cowes, Isle of Wight

Re: My Rev 1 Project!

Post by timlowthian »

Cheers guys made a bit more progress today! its now all bolted in just need to start connecting everything up!

Image
Rev 1 NA to Turbo conversion!
Pidge
Posts: 1034
Joined: Tue Nov 30, 2010 3:58 pm
Location: Under the bonnet in salisbury
Contact:

Re: My Rev 1 Project!

Post by Pidge »

timlowthian wrote:
Pidge wrote:Looks really good mate. Where did the carbon dash come from?


Thanks guys! The Dash piece is genuine carbon fibre. Its an overlay piece that you bond over your original, Its made by CarBen Fibre Creations


Oooh think a call to Ben is in order :thumleft:
Image
Site updated 14/04/2012
timlowthian
Posts: 264
Joined: Sun Jan 10, 2010 3:55 pm
Location: Cowes, Isle of Wight

Re: My Rev 1 Project!

Post by timlowthian »

IT is a really good finish i cant wait to get it fitted! Would highly recommend Ben aswell!
Rev 1 NA to Turbo conversion!
j0ns
Posts: 242
Joined: Fri Oct 21, 2011 4:08 pm
Location: Sheffield

Re: My Rev 1 Project!

Post by j0ns »

timlowthian wrote:Cheers mate! Yeh im hoping its driveable for the Fast Show in march then ill do all the big ones and JAE probally u doing any? I see you made a good purchase!


Will hopefully get out to a few, work permitting though as weekends are a struggle in the summer! Yep, i'd forgotten how much I enjoyed driving the old one! :twisted:
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