Taken from mr2oc.com

there IS actually a water channel between the two middle bores.

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its effectively a steam ventilation channel.

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to prevent a buildup of boiling/steam.

Both gen II and gen III blocks have it

Now.

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I have cracked a lot of blocks.

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and it may surprise you all to know that Ive cracked both the gen II and gen III block in exactly the above fashion, picture perfect.

Whats more.

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Ive cracked it on both cyl 2 and cyl 3! Its not restricted to one thinner wall.

And on top of what, Ive had a block sleeved in both

#2 and

#3 to remove casting defects etc with high quality iron sleeves.

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.and I have cracked THEM too.

This has been a major issue for me over the past few years.

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so Ive done a lot of research into why it happens.

My current knowledge suggests that it is steam related.

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because the ventilation holes between 2

& 3 arent effective enough when cylinder wall temps rise too far.

You will notice that on all 3sgte blocks, the vents between 2 and 3 are actually different to that of between 1/2 and 3/4.

This was revised and improved on later model 5SFE blocks.

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but Im yet to put one to the test.

My current motor has been free of cracking.

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the solution? 1.3 bar radiator cap.

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to try and raise the boiling threshold.

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and RICH tuning to keep cylinder wall temps down.

On top of that, the stock manifold has gone.

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removing the tendency to favour

#2 and

#3.

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making them run leaner and hotter

I can go into more detail about any of that if you wish