overheating

Discussion and technical advice the SW20 MR2. 3S-GTE, 3S-GE, 3S-FE etc
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simpson_eh
Posts: 633
Joined: Mon Sep 28, 2009 1:27 pm
Location: south wales

overheating

Post by simpson_eh »

editing for a reason
Last edited by simpson_eh on Sat Jul 11, 2015 10:40 pm, edited 1 time in total.
If you see an MR2 with a raised engine cover, the bottom line is it's probably faster than your car.
Nails
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Joined: Thu Aug 07, 2008 10:06 am
Location: durham-ish

Re: overheating

Post by Nails »

From what I've seen on here its a possibility your block is cracked.

Are you losing any coolant?
simpson_eh
Posts: 633
Joined: Mon Sep 28, 2009 1:27 pm
Location: south wales

Re: overheating

Post by simpson_eh »

only through the overflow and its a 5sgte
If you see an MR2 with a raised engine cover, the bottom line is it's probably faster than your car.
mr2magic
Posts: 643
Joined: Fri Apr 09, 2010 9:33 am
Location: Hannover, Germany

Re: overheating

Post by mr2magic »

Possibly headgasket blown.

Btw: You shouldn't lose coolant through the expansion tank! Coolant that is forced into the tank by too much pressure is sucked back into the system when pressure is back to atmospheric.

Can you get the coolant CO tested to see if any exhaust gasses are present?
simpson_eh
Posts: 633
Joined: Mon Sep 28, 2009 1:27 pm
Location: south wales

Re: overheating

Post by simpson_eh »

its back in the garage now so he can check i hope its not the block as that would be bloody costly being a 5s
If you see an MR2 with a raised engine cover, the bottom line is it's probably faster than your car.
bobhatton
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Location: Bodmin Cornwall

Re: overheating

Post by bobhatton »

That is a sign of a cracked block.

If the compression ratio is too high for the fuel and boost being used the tuners just back off the timing to stop knock. What this does as well as losing a lot of power it brings the max cylinder pressure down into the bore where it is not designed to be and it is this pressure that cracks the block.
Designer for turbo set ups on F1 cars, and Nitrous Oxide Systems of the USA in the 80s
craig
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Joined: Sat Dec 18, 2004 3:44 am

Re: overheating

Post by craig »

bobhatton wrote:That is a sign of a cracked block.

If the compression ratio is too high for the fuel and boost being used the tuners just back off the timing to stop knock. What this does as well as losing a lot of power it brings the max cylinder pressure down into the bore where it is not designed to be and it is this pressure that cracks the block.


Exactly the same symptoms I had last year. Off boost/flat roads, car was perfectly fine. Acceleration/up hill/on boost.....Temp went into the red. :(

Cracked block. Head off, piston number 1 had been steam cleaned by combustion pressure/coolant!
mr2magic
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Location: Hannover, Germany

Re: overheating

Post by mr2magic »

bobhatton wrote:
If the compression ratio is too high for the fuel and boost being used the tuners just back off the timing to stop knock. What this does as well as losing a lot of power it brings the max cylinder pressure down into the bore where it is not designed to be and it is this pressure that cracks the block.


^This! This is one of the root causes for lots of cracked blocks with higher power builds - nevermind wall thickness or overheating, i'm certain that 85-90% of the time it's the tuner/owner retarding timing to far on knock.
simpson_eh
Posts: 633
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Location: south wales

Re: overheating

Post by simpson_eh »

:( hope not as it was mapped by ryan who put it on the safe side whilst waiting to install another fuel pump and cams

it is running a 1.65mm headgasket on 8.5.1 pistons so shouldnt have cracked the block and only running 12psi of boost
If you see an MR2 with a raised engine cover, the bottom line is it's probably faster than your car.
MR2 Turbo Boy
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Joined: Wed Aug 15, 2012 8:03 pm
Location: Definitely NOT at Pete Gibbens garage

Re: overheating

Post by MR2 Turbo Boy »

Ive the same with mine... 5S-GTE.. :-k
bobhatton
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Joined: Fri Aug 25, 2006 9:34 pm
Location: Bodmin Cornwall

Re: overheating

Post by bobhatton »

simpson_eh wrote::( hope not as it was mapped by ryan who put it on the safe side whilst waiting to install another fuel pump and cams

it is running a 1.65mm headgasket on 8.5.1 pistons so shouldnt have cracked the block and only running 12psi of boost


Mapping on the safe side may well mean not having much timing advance.

The piston to head clearance should be no greater than 1mm.
Any larger will give an amount of charge that will burn very fast and give lots of knock.

If your pistons only come to the top of the block you now have an area of 0.65 to hold charge making the engine very prone to knock.

The correct way to design an engine is with the correct piston to head clearance and the pistons made with the correct compression ratio for the fuel and boost that will be used.

Fitting a thicker head gasket to lower the compression ratio may well end up giving greater problems, it is the wrong thing to do.
Designer for turbo set ups on F1 cars, and Nitrous Oxide Systems of the USA in the 80s
simpson_eh
Posts: 633
Joined: Mon Sep 28, 2009 1:27 pm
Location: south wales

Re: overheating

Post by simpson_eh »

The head was skimmed so hence the bigger gasket
If you see an MR2 with a raised engine cover, the bottom line is it's probably faster than your car.
Odin_S
Posts: 1210
Joined: Wed Jul 19, 2006 3:35 am
Location: London

Re: overheating

Post by Odin_S »

I thought the 5 block was indestructible hence why ppl go for it.

This is the first I've heard
Adam86
Premium Member
Posts: 534
Joined: Tue Nov 03, 2009 4:32 pm
Location: Birmingham

Re: overheating

Post by Adam86 »

My car has this exact same issue. Head is now off and the head gasket has not failed but the block looks fine. The head is now being sent for pressure testing.

In people's experience is a cracked block usually visible to the eye?
craig
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Joined: Sat Dec 18, 2004 3:44 am

Re: overheating

Post by craig »

Adam86 wrote:My car has this exact same issue. Head is now off and the head gasket has not failed but the block looks fine. The head is now being sent for pressure testing.

In people's experience is a cracked block usually visible to the eye?


Could simply be a hairline crack. Needs crack testing by a machine shop.
Adam86
Premium Member
Posts: 534
Joined: Tue Nov 03, 2009 4:32 pm
Location: Birmingham

Re: overheating

Post by Adam86 »

I really hope the head fails the pressure test.
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