[Mk2] [Turbo] Chargecooler ST205 Conversion Parts list

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Benmoore999
Posts: 128
Joined: Wed Jun 22, 2005 11:09 am
Location: Kent UK

[Mk2] [Turbo] Chargecooler ST205 Conversion Parts list

Post by Benmoore999 »

I have been fitting my chargecooler on the car over the past month of so. It's not actually that much of a bad job. I think the hardest part is to mount a suitable radiator at the front of the car. I ended up going for the Rogue one. It cost me a fair whack over the Fiat one but the capcity and dimension are slightly larger. I thought this may have been a better idea as it's going to be driven hard on the track. Being fussy I wanted as near to factory install as possible for reliability. So here we go some of this will have been repeated but hopefully some parts will be new.

Here are some useful part numbers I found....

17871-88480 GT 4 throttle body support bracket bolts to the head and throttle body. 27.27 + vat ( as mentioned above)

Bolts to correctly fit the gt4 "throttle sock"

2 x 90119-08870
2 x 90105-08286 of these 4 items :- 2 bolts replace the really long bolts that hold the metal throttle body assembly together and also bolt the gt 4 throttle body stay to the throttle body assembly. If you take it apart you will see what i mean. and the other 2 bolt the stay down to the head.

4 x 91511-B0825 throttle sock fitment bolts. These are a little bit longer than bolts left over from removal of the mr2 throttle housing.

Throttle sock from GT4 - part number T17861-88480 price around
23GBPounds - Found previosuly on IMOC

Accelerator bracket from GT4 - part number T78024-88480 price
around 12GBPounds - Found previosuly on IMOC

12281-88480 gt 4 bracket for chargecooler at Gearbox end of the engine.
This needs to be modified to fit ( remove the mounting point that hits the thermostat housing )

The three bolts to fit the above

90105-10393 x2
90105-10394 x1

Now you have a nice secure fitting chargecooler other than mounting it at one and and leaving it free at the gearbox end.

Apparently the gt4 cc pump is the most robust.

Hope this helps if you though about doing the cc yourself.

Ben
Sideways Si
Posts: 281
Joined: Sat Jun 04, 2005 9:05 pm
Location: East Sussex

Re: [Mk2] [Turbo] Chargecooler ST205 Conversion Parts list

Post by Sideways Si »

Hi.

I'd be really interested to know which is the biggest out of all 3 pre-rad's
Do you know the dimensions of all 3 pre rad's ?

1) GT4 Pre rad
2) Rogue/Readtec Re-rad
3) Fiat cinquento

:-k
Benmoore999
Posts: 128
Joined: Wed Jun 22, 2005 11:09 am
Location: Kent UK

Re: [Mk2] [Turbo] Chargecooler ST205 Conversion Parts list

Post by Benmoore999 »

I did have the dimensions. The smallest is the Cinq one I can't believe it does the job properly when compared to the original GT4 item. Then it's the rogue item. Then the Aircon rad. I have got the exact dimensions round here somewhere. I will dig them out and post them up. HTH

Ben
Sideways Si
Posts: 281
Joined: Sat Jun 04, 2005 9:05 pm
Location: East Sussex

Re: [Mk2] [Turbo] Chargecooler ST205 Conversion Parts list

Post by Sideways Si »

Benmoore999 wrote:I did have the dimensions. The smallest is the Cinq one I can't believe it does the job properly when compared to the original GT4 item. Then it's the rogue item. Then the Aircon rad. I have got the exact dimensions round here somewhere. I will dig them out and post them up. HTH

Ben


:thumleft:
Slarty
Posts: 4224
Joined: Thu Oct 26, 2006 3:52 pm
Location: Barking, Essex

Re: [Mk2] [Turbo] Chargecooler ST205 Conversion Parts list

Post by Slarty »

Benmoore999 wrote:I did have the dimensions. The smallest is the Cinq one I can't believe it does the job properly when compared to the original GT4 item.
Ben


What you're forgetting is that the GT4 doesn't have 20 foot of pipe work filled with coolant that the MR2 does have :thumleft:
gline

Re: [Mk2] [Turbo] Chargecooler ST205 Conversion Parts list

Post by gline »

Benmoore999 wrote:I have been fitting my chargecooler on the car over the past month of so. It's not actually that much of a bad job. I think the hardest part is to mount a suitable radiator at the front of the car. I ended up going for the Rogue one. It cost me a fair whack over the Fiat one but the capcity and dimension are slightly larger. I thought this may have been a better idea as it's going to be driven hard on the track. Being fussy I wanted as near to factory install as possible for reliability. So here we go some of this will have been repeated but hopefully some parts will be new.

Here are some useful part numbers I found....

17871-88480 GT 4 throttle body support bracket bolts to the head and throttle body. 27.27 + vat ( as mentioned above)

Bolts to correctly fit the gt4 "throttle sock"

2 x 90119-08870
2 x 90105-08286 of these 4 items :- 2 bolts replace the really long bolts that hold the metal throttle body assembly together and also bolt the gt 4 throttle body stay to the throttle body assembly. If you take it apart you will see what i mean. and the other 2 bolt the stay down to the head.

4 x 91511-B0825 throttle sock fitment bolts. These are a little bit longer than bolts left over from removal of the mr2 throttle housing.

Throttle sock from GT4 - part number T17861-88480 price around
23GBPounds - Found previosuly on IMOC

Accelerator bracket from GT4 - part number T78024-88480 price
around 12GBPounds - Found previosuly on IMOC

12281-88480 gt 4 bracket for chargecooler at Gearbox end of the engine.
This needs to be modified to fit ( remove the mounting point that hits the thermostat housing )

The three bolts to fit the above

90105-10393 x2
90105-10394 x1

Now you have a nice secure fitting chargecooler other than mounting it at one and and leaving it free at the gearbox end.

Apparently the gt4 cc pump is the most robust.

Hope this helps if you though about doing the cc yourself.

Ben


Can you also list all the parts that you need for the install... might be a bit obvious to some like pump/rad/throttle sock etc.... but some might not know exactly what is needed.

Also where can the parts you listed be gotten from online?

Do you have any pics of your install.

Im about to attempt an install soon... have the following:

Water Pump
Fiat Cinquento Radiator
Silicone couplers
Throttle body sock
All under carrage piping
Charge cooler core

http://www.imoc.co.uk/forums/viewtopic.php?t=98765

What else would I need?
Benmoore999
Posts: 128
Joined: Wed Jun 22, 2005 11:09 am
Location: Kent UK

Re: [Mk2] [Turbo] Chargecooler ST205 Conversion Parts list

Post by Benmoore999 »

All the parts listed are from Toyota Main Dealer. I listed all the parts to install the chargecooler core as it was on the GT4 i.e factory fittings.

All you need over the parts list is a pump, hosing depends on the pump you need and a Rad suitable for the application for the cars intended use.
oBladeo
Posts: 1482
Joined: Fri Dec 31, 2004 8:41 am
Location: Harlington
Contact:

Re: [Mk2] [Turbo] Chargecooler ST205 Conversion Parts list

Post by oBladeo »

i picked up a fitting kit and some more goodies from

http://www.advancedvehicletuning.co.uk/catalog/

maybe have a look :)
Race Idiot
Posts: 2589
Joined: Wed Jan 25, 2006 10:48 pm
Location: Hertfordshire

Re: [Mk2] [Turbo] Chargecooler ST205 Conversion Parts list

Post by Race Idiot »

Just gonna bump this for some more info like are the TB Bracket and sock specific to the rev3 engine? Or would you need the Corresponding ST185 parts for the cc to work with a rev2 motor?
jimGTS
Posts: 14024
Joined: Tue Dec 14, 2004 1:40 pm
Location: North Kent

Re: [Mk2] [Turbo] Chargecooler ST205 Conversion Parts list

Post by jimGTS »

Race Idiot wrote:Just gonna bump this for some more info like are the TB Bracket and sock specific to the rev3 engine? Or would you need the Corresponding ST185 parts for the cc to work with a rev2 motor?


correct me if im wrong, i might be going down this route...
but afaik, rev1/2 owners need the st185 tb to head bracket, sock and throttle cable bracket...this will still bolt to the st205 CC tho...
Race Idiot
Posts: 2589
Joined: Wed Jan 25, 2006 10:48 pm
Location: Hertfordshire

Re: [Mk2] [Turbo] Chargecooler ST205 Conversion Parts list

Post by Race Idiot »

jimGTS wrote:
Race Idiot wrote:Just gonna bump this for some more info like are the TB Bracket and sock specific to the rev3 engine? Or would you need the Corresponding ST185 parts for the cc to work with a rev2 motor?


correct me if im wrong, i might be going down this route...
but afaik, rev1/2 owners need the st185 tb to head bracket, sock and throttle cable bracket...this will still bolt to the st205 CC tho...


Thats what I was thinking, so does anyone know the part numbers for those items are?
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