[Mk2] [Turbo] !!! REV2 Turbo Mappable ECU !!!

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bobhatton
Posts: 3351
Joined: Fri Aug 25, 2006 9:34 pm
Location: Bodmin Cornwall

Re: [Mk2] [Turbo] !!! REV2 Turbo Mappable ECU !!!

Post by bobhatton »

Name added

1. Luthor
2. ChrisW
3. Lewis Jay
4. Munnsy
5. Screech205
6. 2bornot2b
7. rookie-racer
8. hnygt4
9. ben_mr2
10. PFrazier
11. Scotster
12. irish_dan
13. Mrdb
14. Spowy
15. MrToo
16. ast
17. DMC Paul
18. TZed9 << Beta testing offered
19. mr2neil
20. JasonB
21. Gavaroo
22. redred << Beta testing offered
23. Murf
24. jonp02
25. M0jo aka mike
26. 2Crooky(Alex)
27. Mrfil13
28. bubbles
29. Dirk
30 bobhatton I need 3 please
Designer for turbo set ups on F1 cars, and Nitrous Oxide Systems of the USA in the 80s
alan mc

Re: [Mk2] [Turbo] !!! REV2 Turbo Mappable ECU !!!

Post by alan mc »

bobhatton wrote:Name added

1. Luthor
2. ChrisW
3. Lewis Jay
4. Munnsy
5. Screech205
6. 2bornot2b
7. rookie-racer
8. hnygt4
9. ben_mr2
10. PFrazier
11. Scotster
12. irish_dan
13. Mrdb
14. Spowy
15. MrToo
16. ast
17. DMC Paul
18. TZed9 << Beta testing offered
19. mr2neil
20. JasonB
21. Gavaroo
22. redred << Beta testing offered
23. Murf
24. jonp02
25. M0jo aka mike
26. 2Crooky(Alex)
27. Mrfil13
28. bubbles
29. Dirk
30 bobhatton I need 3 please

31. alan mc


I'm in.
JMR_AW11
Posts: 1408
Joined: Thu Mar 03, 2005 12:56 pm

Re: [Mk2] [Turbo] !!! REV2 Turbo Mappable ECU !!!

Post by JMR_AW11 »

Here's a few quick pics of the rev2 daughter board.

As you can see it is HUGE. It doesn't have to be that big but I decided to use the existing fixings in the ECU. i.e. the fixing screws screw into existing tapped holes in the ECU metal chassis.

This makes for a very sturdy fit.

Also there are no sockets anywhere. Everything is soldered. It does mean that the board can't be easily removed again!

The boards are reflowed using proper solder paste stencils for both sides of the board for the SMD devices so they look neatly soldered.

The connectors on the side are for datalogging and also for aux analogue inputs to allow datalogging of stuff like a wideband o2 sensor or temperature sensors or oil/turbo/engine temperatures. As long as the sensor input is 0-5V the ECU can datalog it and mix it in with the usual ECU datalogging requests.

Ignore the two big white connectors that sit inside the ECU. Those are there for my use only for testing etc.

The toggle switch is the factory override (panic) switch. If there is a problem during a ROM update (eg laptop failure or cable failure halfway through an update :shock: ) then the user would be stranded without this switch. It overrides into a safe sector of memory that holds a secure version of the factory code so the ECU will run as stock. The user can't alter this bit of factory code. All code and maps are locked to stock settings, but hopefully this switch will never be needed! I thought it was worth fitting for the cost of a switch. The switch contact is normally 'open' so it doesn't do anything in normal mode. (the switch is rated down to -30C temperature)

Once the user gets home they can find another working laptop and reload up their favourite ROM image.


The little board in the background is a test jig that allows me to upload the bootloader code when the board is new. Once it has a bootloader on board it can upload whole new ROM images or just new maps via the dataport. :)

You can see why it needs a custom spacer frame for the lid with this design. This needs redrawing and remaking after xmas.

The prev board (the one Luthor1 tested for me) squeezed inside the ECU but it wasn't as accessible and it wasn't as securely fastened as this one.


Image


Image

Image



As a comparison here is the old prototype board fitted to a rev1 ECU. You can see how much smaller the board could be. All the same chips are there, it's just a different layout on the new rev2 board.

The old board is universal and could fit lots of ECUs but it isn't so easy to secure down. It would have to be blobbed in with gloopy adhesive etc.

Also the datalogging connections are not as accessable on the old board.

Image
Last edited by JMR_AW11 on Fri Dec 21, 2007 6:32 pm, edited 1 time in total.
rossdymond3352
Posts: 1793
Joined: Mon Feb 05, 2007 1:47 am
Location: Hampshire

Re: [Mk2] [Turbo] !!! REV2 Turbo Mappable ECU !!!

Post by rossdymond3352 »

alan mc wrote:
bobhatton wrote:Name added

1. Luthor
2. ChrisW
3. Lewis Jay
4. Munnsy
5. Screech205
6. 2bornot2b
7. rookie-racer
8. hnygt4
9. ben_mr2
10. PFrazier
11. Scotster
12. irish_dan
13. Mrdb
14. Spowy
15. MrToo
16. ast
17. DMC Paul
18. TZed9 << Beta testing offered
19. mr2neil
20. JasonB
21. Gavaroo
22. redred << Beta testing offered
23. Murf
24. jonp02
25. M0jo aka mike
26. 2Crooky(Alex)
27. Mrfil13
28. bubbles
29. Dirk
30 bobhatton I need 3 please

31. alan mc
32. rossdymond3352

I'm in.
Munnsy
Posts: 3036
Joined: Fri May 11, 2007 7:32 pm

Re: [Mk2] [Turbo] !!! REV2 Turbo Mappable ECU !!!

Post by Munnsy »

wow, looks great, so the board itslef is a working unit , just needs to be modified to suite the original casing???

How did you come about getting involved in this kind of stuff, its far beyond my technical abilities but very very interesting to watch you and your progress.

So what the next step then???
refit the board into the original case then is it a working unit, and as far as the software to run and experimant with this what would you suggest??
would you need just basic computer ability or would it be best for some one line yourself to do the mapping etc.

Well done bud you must be a proud man :thumleft: :thumleft:
PFrazier
Posts: 835
Joined: Wed Nov 08, 2006 8:54 pm
Location: South East USA

Re: [Mk2] [Turbo] !!! REV2 Turbo Mappable ECU !!!

Post by PFrazier »

Jeremy, I hope you don't mind me pasting your updates to a similar thread on www.mr2oc.com
Theres alot of interest about your work in the states.
luthor1
Posts: 2452
Joined: Sat Nov 05, 2005 7:03 pm
Location: Southampton

Re: [Mk2] [Turbo] !!! REV2 Turbo Mappable ECU !!!

Post by luthor1 »

Hi Jeremy, good to see you back! :)

Give me a call when you can, if you've still got my mobile, or PM me for it!!

Got lots to tell you...
algie

Re: [Mk2] [Turbo] !!! REV2 Turbo Mappable ECU !!!

Post by algie »

rossdymond3352 wrote:
alan mc wrote:
bobhatton wrote:Name added

1. Luthor
2. ChrisW
3. Lewis Jay
4. Munnsy
5. Screech205
6. 2bornot2b
7. rookie-racer
8. hnygt4
9. ben_mr2
10. PFrazier
11. Scotster
12. irish_dan
13. Mrdb
14. Spowy
15. MrToo
16. ast
17. DMC Paul
18. TZed9 << Beta testing offered
19. mr2neil
20. JasonB
21. Gavaroo
22. redred << Beta testing offered
23. Murf
24. jonp02
25. M0jo aka mike
26. 2Crooky(Alex)
27. Mrfil13
28. bubbles
29. Dirk
30 bobhatton I need 3 please

31. alan mc
32. rossdymond3352
33. algie

I'm in.
:)
bobhatton
Posts: 3351
Joined: Fri Aug 25, 2006 9:34 pm
Location: Bodmin Cornwall

Re: [Mk2] [Turbo] !!! REV2 Turbo Mappable ECU !!!

Post by bobhatton »

Name added

1. Luthor
2. ChrisW
3. Lewis Jay
4. Munnsy
5. Screech205
6. 2bornot2b
7. rookie-racer
8. hnygt4
9. ben_mr2
10. PFrazier
11. Scotster
12. irish_dan
13. Mrdb
14. Spowy
15. MrToo
16. ast
17. DMC Paul
18. TZed9 << Beta testing offered
19. mr2neil
20. JasonB
21. Gavaroo
22. redred << Beta testing offered
23. Murf
24. jonp02
25. M0jo aka mike
26. 2Crooky(Alex)
27. Mrfil13
28. bubbles
29. Dirk
30 bobhatton I need 3 please
31. alan mc
32. rossdymond3352
33. algie
Designer for turbo set ups on F1 cars, and Nitrous Oxide Systems of the USA in the 80s
jtjerry

Re: [Mk2] [Turbo] !!! REV2 Turbo Mappable ECU !!!

Post by jtjerry »

Hi
hello for everyone :D
that is my first post there...
how do you think, is that logger can work for my 1992 Toyota soarer 1jzgte? its ecu looks very similar to mr2.
best if mapper will work if not, perhaps logger will do...
I read that it work with camry v6 engine, so perhaps with I6 2.5 litre tt will work too?
most important for me is see what ignition and knock monitor.
JMR_AW11
Posts: 1408
Joined: Thu Mar 03, 2005 12:56 pm

Re: [Mk2] [Turbo] !!! REV2 Turbo Mappable ECU !!!

Post by JMR_AW11 »

PW@Woodsport wrote:for what its worth jeremys done the same thing over on twobrutal,developed a v6 programmable ecu,tested it,promised us cheap

units and then disappeared off the planet....we even set up a funding thread were some 25 members were willing to donate money into a pot for jeremy

to get his initial prototypes off the ground.

Now the only person that stood to gain financially was jeremy so we didnt need to do that,we even had members willing to donate that didnt even have

v6's!

Come on jeremy,tell us all whats happened? you have had the full support from two clubs on this and we feel let down.


Ive just visited my inbox for the first time in ages and found pms that prompted me to read this whole thread again.

I missed this post and lots of others.


Hang on Paul, I sent you an ECU datalogger cable back in March to test out for me.

I sent it to you as a beta tester cable and you still have it.

You didn't ever test it for me :( and I 'gave up' asking you when you were ever going to plug it into an MR2 and tell me how it worked.

I think I last asked you in the Summer after you had had the cable about 4 months.

Maybe you could post it back to me as you don't have a use for it.

Also, you were going to send me ECU loom plugs for the MR2/V6 ECU project but that never happened.

You were also going to send me money to cover my costs for making an adaptor for the V6 ECU so I could test my board in the V6 ECU. I made the adaptor and someone tested the ECU...

and then disappeared off the planet....

I sent you my name and address and phone number and main email address earlier this year. I know you got this because you posted me a V6 ECU.

So you could have phoned/emailed or even sent me a letter asking where I was.

BTW I sent out other beta tester stuff for datalogging to other people and that was a waste of time as well as NOBODY EVER TESTED THEM FOR ME!

So I spent time and money making stuff and then spent time and money posting it out to people and they couldn't be bothered to test it for me.

When the TB V6 guy came down to test the V6 ECU we also tested a datalogger cable within a couple of minutes of his arrival (even though it's not meant for a V6 ECU)

eg switch off engine, lift engine cover, lift connector flap, plug in cable click on datalogger icon on laptop and start the engine.

It worked! (although it could only log one o2 sensor and one of the fuel readouts was wrong for the V6 ECU)

Why can't anyone else do this for me?


we even set up a funding thread were some 25 members were willing to donate money into a pot for jeremy


I'd like to make it clear that no one ever sent me any money (in case any readers think I did a runner with the dosh from 25 people)
Last edited by JMR_AW11 on Fri Dec 28, 2007 9:18 pm, edited 1 time in total.
JMR_AW11
Posts: 1408
Joined: Thu Mar 03, 2005 12:56 pm

Re: [Mk2] [Turbo] !!! REV2 Turbo Mappable ECU !!!

Post by JMR_AW11 »

luthor1 wrote:Hi Jeremy, good to see you back! :)

Give me a call when you can, if you've still got my mobile, or PM me for it!!

Got lots to tell you...


Hi Andy :)

If you fancy a trip up here again you could try out the new board and uploader GUI.

There's also an LCD datalogger dash display (100x50x 23mm deep size) that I'd like to see running in a real car.

Since you sent me the plugs I can show you the ECU running on the 'virtual' MR2 on the bench and show you changes to the rev limiter/mapping/boost and this can be seen on the datalogging.

Then the same ECU simply gets plugged into a car :D

If you wanted to take a modded rev2 ECU without a lid (or a bodged lid) then you could take it home to try. Otherwise there's going to be a wait for that new lid spacer to get drawn/made/

I'd also like to try an OBD datalogger cable in your existing dataport as it was really coded for a rev2 tubby ECU. It should work great although it will look a bit slow compared to the internal datalogger you saw last time.
JMR_AW11
Posts: 1408
Joined: Thu Mar 03, 2005 12:56 pm

Re: [Mk2] [Turbo] !!! REV2 Turbo Mappable ECU !!!

Post by JMR_AW11 »

jtjerry wrote:Hi
hello for everyone :D
that is my first post there...
how do you think, is that logger can work for my 1992 Toyota soarer 1jzgte? its ecu looks very similar to mr2.
best if mapper will work if not, perhaps logger will do...
I read that it work with camry v6 engine, so perhaps with I6 2.5 litre tt will work too?
most important for me is see what ignition and knock monitor.


If your ECU has the 64pin MCU chip (SDIP 64 package 0.07" x 0.75" pitch pins) then it can be datalogged but unfortunately I would need to spend time dumping out the ROM from the MCU chip and working out the unique datalog command set for your ECU type.

I've got to be realistic and say that I won't have time to look at anything other than rev2 turbo ECUs for the forseeable future.

Due to delivery timescales I'm working long hours at my normal dayjob (not much xmas/new year for me) and I just don't have the free time to look at other ECUs :(
jtjerry

Re: [Mk2] [Turbo] !!! REV2 Turbo Mappable ECU !!!

Post by jtjerry »

Its pity you do not have time now...
want asking you about knocking in Toyota. before toyota soarer I had Mitsubishi with 4g63 turbo engine. fortunetly it had data logger as MMCD and it work good. I think most important signal is knocking level as ecu correct ignition time as knocking rinse.

and in Mitsubishi community was problem described as "phantom" knocking.

ECU senses in some circumstances knocking that was not knocking in low rpms range (say 1500 rpms) in Mitsubishi there was solution for it change stock program in ecu if it have separate eprom. that solve "phantom knocking".
second problem in mitsu was if ecu sense knocking it "think" you put poor gas so it back ignition for long time/distance (say 100-200 km). and again it can be cure by change in stock "program".
I think you have most advanced knowlege there for anyone I know about how stock Toyota ecu work.
How do you think, can be "phantom knock" problem with toyotas and if yes can it be cured in program itself.

there is link to describing "phantom knock" in Mitsubishi, perhaps it help:
http://users.wpi.edu/~ktarry/dsmtech/phantomknock.html

thanks
Jerry
Gersen
Posts: 340
Joined: Thu Jun 30, 2005 7:45 pm
Location: Up a tree impersonating a leaf

Re: [Mk2] [Turbo] !!! REV2 Turbo Mappable ECU !!!

Post by Gersen »

Hi Jeremy - been following the thread for some time thanks to the heads up from Andy - great work and keep it up. I'd be happy to do some of the running around required too.

As far as the lid spacer goes I can take or make an Autodesk type drawing and get our machinist to knock me one up.

It would be a relatively easy matter for me to design one myself if you let me have the extra clearance that's required

I have a 2nd Rev2 Turbo ECU ready and waiting so I can actually have this built with no other input from you other than the spacing measurement.

A quick measurement shows the hole centers are 144mm wide and 154mm high for M4 clearance - I only have my verniers at home and not my engineers studs so it's a rough measurement.

Let me know if this all seems right and I don't have a freaky unusual ECU :) (TPC 89661-1?380)

This is a hard offer - give me the clearance required and I'll get it done - lift some of the load ;)

PM me when you get a moment.

cheers

Tom
Why thank you - I grew it myself you know
JMR_AW11
Posts: 1408
Joined: Thu Mar 03, 2005 12:56 pm

Re: [Mk2] [Turbo] !!! REV2 Turbo Mappable ECU !!!

Post by JMR_AW11 »

Gersen wrote:Hi Jeremy - been following the thread for some time thanks to the heads up from Andy - great work and keep it up. I'd be happy to do some of the running around required too.

As far as the lid spacer goes I can take or make an Autodesk type drawing and get our machinist to knock me one up.

It would be a relatively easy matter for me to design one myself if you let me have the extra clearance that's required

I have a 2nd Rev2 Turbo ECU ready and waiting so I can actually have this built with no other input from you other than the spacing measurement.

A quick measurement shows the hole centers are 144mm wide and 154mm high for M4 clearance - I only have my verniers at home and not my engineers studs so it's a rough measurement.

Let me know if this all seems right and I don't have a freaky unusual ECU :) (TPC 89661-1?380)

This is a hard offer - give me the clearance required and I'll get it done - lift some of the load ;)

PM me when you get a moment.

cheers

Tom


Hi Tom
Thanks for the offer of help. I'm certainly open to ideas on the spacer as it has to be cheap to make but also it has to fit securely and not slide around etc.

Therefore it needs screw hole 'guides'

Here's an image of the first spacer.

it has no cutouts and it isn't tall enough. Also it's not the right finish.

It has to be made of metal (or conductive coated)

I do have someone at work with this drawn on Inventor so I'm hoping it's just a case of stretching it and adding a slot for the connectors.

The spacer is made from one flat strip of metal and is spot welded together. The screw hole tabs add strength as well.

I've been told that this is the cheapest way of doing it. The nice thing is that the engineering company that can make it is only a short walk from my front door!

Obviously a cast or machined spacer would be nicer but the costs are scary.

Image
JMR_AW11
Posts: 1408
Joined: Thu Mar 03, 2005 12:56 pm

Re: [Mk2] [Turbo] !!! REV2 Turbo Mappable ECU !!!

Post by JMR_AW11 »

jtjerry wrote:Its pity you do not have time now...
want asking you about knocking in Toyota. before toyota soarer I had Mitsubishi with 4g63 turbo engine. fortunetly it had data logger as MMCD and it work good. I think most important signal is knocking level as ecu correct ignition time as knocking rinse.

and in Mitsubishi community was problem described as "phantom" knocking.

ECU senses in some circumstances knocking that was not knocking in low rpms range (say 1500 rpms) in Mitsubishi there was solution for it change stock program in ecu if it have separate eprom. that solve "phantom knocking".
second problem in mitsu was if ecu sense knocking it "think" you put poor gas so it back ignition for long time/distance (say 100-200 km). and again it can be cure by change in stock "program".
I think you have most advanced knowlege there for anyone I know about how stock Toyota ecu work.
How do you think, can be "phantom knock" problem with toyotas and if yes can it be cured in program itself.

there is link to describing "phantom knock" in Mitsubishi, perhaps it help:
http://users.wpi.edu/~ktarry/dsmtech/phantomknock.html

thanks
Jerry


the knock sensing in the Denso ECU is very protective of the engine.

Here's some text describing the knock sensor protection on the JDM mk1 MR2 Sopercharger 4AGZE. I got this info from studying the ROM code for the ECU and also confirmed it from datalogging an ECU on a test bench with faked knock signals.


The ECU has three (learned) ranges where it stores its memory of knock history as an 8bit number for each range. It gets stored in RAM.

range 1 below 2000rpm

range 2 2000-4000rpm

range 3 above 4000rpm

here's a quick description of how the knock sensor protection works on say, the 2000-4000rpm range with the onset of some seriously bad knock.

;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; ;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;
SC engine must be warmed up

rpm is in range 2000-4000rpm. Lets say 3000rpm for the middle of learned rpm knock range 2.

load must be above a high threshold (good cylinder filling eg with boost).

No knock yet and RAM learned value is 0x00 (no learned knock correction for fuel/ignition and all mapping is at normal at 2000-4000rpm)

step1
Knock sensor suddenly detects really bad knock and 'learned' knock RAM value 2 pumps up rapidly to max and you get about 10degrees of ignition retard and some extra fuel as well to protect the engine. (this is the worst case scenario for knock detection level and most initial corrections will be a couple of degrees or less)

This step1 takes a tiny fraction of a second to complete.

step2
Knock sensor signal suddenly falls to almost nothing. The learned RAM value stays high/fixed but the ignition retard protection SLOWLY decays away as the ignition retard is slowly removed in tiny fractions of a degree (because there's no more knock)

Also the extra fuelling decays away smoothly to remove the protection against the prev knock.

step3
ignition timing/fuelling is back up to normal after maybe 15 seconds of no more knock (that's a SLOW recovery!)

step4
With knock signal STILL reduced to a low level then reduce the engine load by easing off the throttle. Ignition timing/fuelling still track as per normal mapping values.

step5
hit the throttle again to put the engine load back up above a threshold.
the learned knock value in the RAM is reduced by a fixed increment (1 degree) and THE IGNITION IS RETARDED AGAIN by the new learned amount and the fuel is increased AGAIN accordingly. (even though there's no knock!) The ECU 'expects' knock to occur because it has data in its learned memory so retards the ignition to try and beat the knock beore it happens.

repeat step3, step4 and step5 as many times as necessary to decay away the learned RAM value to zero in 1 degree steps in the absence of any more knock. Therefore it takes a while for the ECU to 'forget' the pain from the first big dollop of genuine knock.

;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; ;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;

So you can see that the ECU is ultra protective following even a slight sniff of knock.

It assumes the knock WILL happen again under the same conditions that caused knock previously SO IT TRIES TO BE ONE STEP AHEAD of the knock with steps 4 and 5 even if it doesn't see any more knock at the sensor. It takes many cycles of the load threshold to slowly clear the initial knock learned value in RAM (in 1 deg steps) to totally remove the knock protection strategy if no more knock is detected. Think of this as a kind of short term memory about being cautious of being burned again. Eventually the ECU will get bolder again (until it sniffs more knock and the whole cycle repeats)

So what you DON'T EVER WANT from this ECU on a racetrack is a huge dollop of knock detection because it could take you quite a few corners/straights for the ECU to forget about it and it will drag down performance during it's fading memory of that initial dollop of knock even if it never knocks again after that first knock. Better to tune the engine so you only ever get small hints of knock worst case.

It could also cause confusion on a rolling road if you do repeat power runs and the first run knocks. It will probably affect the next runs even if you were able to remap the ignition on the fly between runs (eg with a Unichip). you would either have to reset the ECU or pump the throttle maybe 10 times to clear the RAM.

Note:
At higher rpm (>5000rpm) the amount of knock correction available linearly decreases so by 6500rpm the knock protection only has a limited influence.

Also below 2600rpm there is only an ignition correction and it doesn't bother to increase fuelling during knock.

I'm pretty sure I have the basics about the knock correction cracked correctly for this ECU.

these ECUs are quite clever and they are ultra protective of the engine but I guess that's Toyota just wanting to be reliable...
JMR_AW11
Posts: 1408
Joined: Thu Mar 03, 2005 12:56 pm

Re: [Mk2] [Turbo] !!! REV2 Turbo Mappable ECU !!!

Post by JMR_AW11 »

here's an image of some datalogged data showing the knock sensor code in action.

It's taken from a real SC ECU fed with external sensor signals on the bench so it thinks it's in an MR2.

It does mean the data looks a bit artificial but it does show quite clearly that the strategy I've described from the ROM code is what actually happens.

I've had to scale a few things to get it all on the page so the EFI trace has been divided by two. To get the correct EFI duration in microseconds, just double it.

You can see how long the knock affects the ignition and fuelling as the time span for that data is about two minutes.

You can see the ignition (and fuel) correction kick back in every time the engine load is cycled up and down. Also the learned value (a kind of 'fear factor') gets slowly diminished each time until it fades away.

If you were on a track, any seriously bad bursts of knock can drag down performance quite significantly.

I guess it rarely ever needs the full 10 degree retard capability though and if the correction was, say 2 degrees then it would forget this quicker than a 10 degree correction.

Still not bad technology for a 20 year old ECU...


Image
JMR_AW11
Posts: 1408
Joined: Thu Mar 03, 2005 12:56 pm

Re: [Mk2] [Turbo] !!! REV2 Turbo Mappable ECU !!!

Post by JMR_AW11 »

Therefore, in terms of 'phantom' knock these ECUs also have this 'memory' knock to worry about!

It would be possible to remove the memory knock protection quite easily in the ROM code. i.e. it could be modded to only respond to the initial knock signals from the sensor MCU but I would be wary of doing this!

As for stopping 'phantom' knock, that is something much harder.

The true knock sensing is done in a separate MCU chip and the main MCU chip just processes the info and decides on how to react (eg ign retard and fuel enrichment)

Therefore, I can't do anything to stop phantom knock unless I reverse engineered the knock sensor MCU chip itself. It's extremely unlikely that I know more about preventing phantom knock than Denso/Toyota so this may prove a waste of time...

however, it would be possible to alter the main MCU code to make the ECU ignore knock data from the knock MCU at very low rpm but treat knock normally at all other rpm. Again, that would be dodgy.

But then again, most of the cheap and cheerful aftermarket ECUs either have no knock correction capability or they use a fairly crude detection system.

The Denso knock sensor knows the crank angle and this helps it discriminate against fake knock signals.

On my bench simulator I had to synch up my fake knock signals to only gate them on at the right parts of the crank rotation or the ECU ignored them. The stock sensor system is quite sophisticated for its age.

IMO someone would have to be brave to run a tuned turbo engine without a knock protection system. Otherwise there is no detonation protection against poor fuel or reduced intercooling performance etc.

the engine could be toasted with just one batch of poor fuel.

The 3SGTE ECU has auto sensing maps for poor fuel. i.e. it is clever enough to process the knock sensor data to decide which fuel and ignition maps to use if the fuel quality starts to deteriorate. This can save the engine. (assuming the stock knock sensor detects the knock efficiently)
jtjerry

Re: [Mk2] [Turbo] !!! REV2 Turbo Mappable ECU !!!

Post by jtjerry »

JMR
your knowlege about toyota ecu is simple amazing :D :clap:
thanks a lot for that comprehensive info

I hope you soon ending mr2 mapper-loger so you can look on soarer ecu :mrgreen:
I think that logger could be most important tool for right tune engine

Jerry
btw
can you look on taht topic?
http://www.imoc.co.uk/forums/viewtopic. ... 624#757624
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