www.imoc.co.uk

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\\Mk1 service schedules and information\\

\Maintenance and our recommendations\

This record covers the Pre-Delivery Inspection (PDI), first 3 months/600 miles service and the 6 months/5,000 miles service intervals up to 100,000 miles. Please ensure that the PDI and 3 months/600 miles boxes are stamped and the vehicle identification page is properly completed when you collect your new vehicle. The first 3 months/600 miles service is free apart from oil and materials used. The following 6 months/5,000 miles services are fully chargeable at the time shown for your vehicle multiplied by the Dealer’s retail labour rate. After each service, this record must be stamped by the servicing Dealer, thereby indicating the next service required. Please follow the oil recommendations as shown in this booklet. If your vehicle is operated under severe conditions, such as continual stop-start driving or in a very dusty climate or for very short distances in town only, we recommend that the engine oil and oil filter are replaced at 3 months or 2,500 mile intervals and the air cleaner is inspected and the air cleaner is inspected regularly. We also recommend that on all 4WD commercial vehicles the propeller shaft(s) and all other chassis grease points are lubricated weekly (where applicable), if the vehicle is to be operated regularly under wet and/or muddy conditions.

To keep your Toyota operating at optimum performance and economy, we recommend that you also regularly take advantage of the electronic disgnostic facilities available at all Toyota Dealers.

\CAREFUL MAINTENANCE WILL ENSURE RELIABLE AND ENJOYABLE MOTORING\

\Long Term Safety Maintenance\

Over a period of time, the durability of certain items reduces. We therefore recommend that the following items be replaced at four yearly intervals: -

1. Brake master cylinder cap, valve and boot.
2. Brake wheel cylinder cap and dust seal.
3. Brake hoses
4. Brake booster master kit and vacuum hose.
5. Fuel hoses.
6. Power steering hoses.
7. Wheel bearing (rear only on Tercel 2WD) grease, front suspension arm bushing grease, steering knuckle grease, drag link grease, centre arm bracket grease and all other chassis grease points (where applicable).

These recommendations are additional to the maintenance items checked at the 48 months/40,000 mile service and as they are safety related items, we strongly advise that you consult your local Toyota Dealer who will be pleased to give you a quotation.

\Engine Oil\

The correct grade of engine oil to be used in Toyota engines is as follows:

Petrol engines - API.SE (of 15w/50 or 20W/40 viscosity).

\Winter Motoring\

In the interest of reliability, we recommend that your Dealer carries out pre- and post-winter check ensures vital items such as windscreen wipers, lights, tyres, brakes and engine cooling system are ready to see your Toyota are in the best condition to take you happily through the summer.

We also recommend that the underside of your vehicle is power washed at the end of each winter to prevent build-up of mud and guard against corrosion from salt and chemicals used on roads during winter.

\Service Schedule A for all Toyota Vehicles\
*Change engine oil - inspect for leakage.
Check engine coolant level and strength.
Inspect exhaust system and mountings for security and leakage.
Check drive belt deflection.
Check and clean spark plugs - replace if necessary.
Inspect battery electrolyte levels, and terminals for security.
Check brake and clutch fluid levels.
*Check brake and clutch pedal free play and parking brake travel.
*Check and report on brake pads
Check brake and clutch system pipes, hoses and connections.
Check transmission, differential and steering for oil leakage and report
Lubricate propeller shaft grease points (Hi-Lux 4WD only).
Check all lights for correct operation and alignment.
Check windscreen wipers/washers for correct operation/direction and top up washer fluid level.
Check tyre condition and inflation pressures.
Check seat belts for correct operation.
Ensure interior and exterior is free from grease and dirt.
Road test and report.

*Intervals should be halved under severe conditions.
‘CHECK’ means check and adjust.

\Service Schedule B for all Toyota Vehicles\
Check valve clearances (non-hydraulic only. Extra charge for adjustment on DOHC engines).
Inspect drive belts for wear and deflection
*Change engine oil - inspect for leakage.
Replace engine oil filter.
Inspect cooling and heater system hoses and connections.
Inspect oil cooler hoses and connections (where applicable).
Inspect exhaust system and mountings for security and leakage.
Check engine coolant level and strength.
Replace spark plugs.
Inspect CB points and rotor, replace if necessary (where applicable).
Check ignition timing, dwell angle and advance operation.
Check battery electrolyte levels, and terminals for security.
*Clean air filter element.
Check engine idle speed, CO emission and choke opertation.
Inspect fuel tank cap, fuel lines and connections.
Inspect fuel vapour check valve.
Check throttle positioner (dash pot system) setting speed (TP).
Inspect exhaust gas recirculation system (EGB) (where applicable).
Check brake and clutch fluid levels.
Check brake and clutch pedal free play and parking brake travel.
Check and report on brake pads, discs, linings and drums, clean out dust.
Check brake and clutch system pipes, hoses and connections.
Check steering wheel free play and linkage for wear and tear and security, including front wheel tracking.
Inspect ball joints and dust covers.
Inspect drive shaft dust covers (where applicable).
Check differential oil - inspect for leakage.
Check transmission oil - inspect for leakage.
Check transfer box oil (where applicable) - inspect for leakage.
Check steering box oil level and PAS fluid level (where applicable) - inspect for leakage.
Lubricate propeller shaft grease joints (Hi-Lux 4WD only).
Inspect front and rear suspension for correct operation and security.
Check all electrical systems for correct operation.
Check all lights for correct operation and alignment.
Check windscreen wipers/washers for correct operation/direction and top up washer fluid level.
Check tyre conditions, inflation pressures and report.
Ensure interior and exterior is free from grease and dirt.
Check seat belts for correct operation.
Road test and report.

*Intervals should be halved under severe conditions.
‘CHECK’ means check and adjust.

\Service Schedule C for all Toyota Vehicles\
Check valve clearances (non-hydraulic only. Extra charge for adjustment of DOHC engines).
Inspect drive belts for wear and deflection.
*Change engine oil- inspect for leakage .
Replace engine oil filter.
Inspect cooling and heater system hoses and connections.
Inspect oil cooler hoses and connections (where applicable).
Check engine coolant level and strength.
Inspect exhaust system and mountings for security and leakage.
Replace spark plugs.
Replace CB joints, inspect rotor (where applicable).
Check ignition timing, dwell angle and advance operation.
Check battery electrolyte levels and terminals for security.
Replace fuel filter.
*Replace air filter element.
Check engine idle speed, CO emissions and choke operation.
Inspect fuel tank cap, fuel lines and connections.
Inspect fuel vapour check valve.
Check throttle positioner (dash pot system) settings speed (TP).
Inspect exhaust gas recirculation system (EGR) (where applicable).
Check brake fluid vapour lock - replace if necessary.
Check clutch fluid level.
*Check brake and clutch pedal free play, and parking brake travel.
*Check and report on brake pads, discs, linings and drums, clean out dust.
Check brake and clutch system pipes, hoses and connections.
Check steering wheel free play and linkage for wear and tear and security including front wheel tracking.
Inspect ball joints and dust covers.
Inspect drive shaft dust covers (where applicable).
Change differential oil - inspect for leakage.
Change transmission oil - inspect for leakage.
Change transfer box oil (where applicable) - inspect for leakage.
Check steering box oil level and PAS fluid level (where applicable) - inspect for leakage.
Lubricate propeller shaft grease points (Hi-Lux 4WD only).
Inspect front and rear suspension for correct operation and security.
Check all electrical systems for correct operation.
Check all lights for correct operation and alignment.
Check windscreen wipers/washers for correct operation/direction and top up washer fluid level.
Check tyre condition and inflation pressures and report.
Ensure interior and exterior is free from grease and dirt.
Check seat belts for correct operation.
Road test and report.

*Intervals should be halved under severe conditions.
‘CHECK’ means check and adjust.