Brake banjo bolt washers

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StevenstonWullie
Posts: 141
Joined: Tue May 27, 2008 5:43 pm
Location: NORTHAYRSHIRE, SCOTLAND

Brake banjo bolt washers

Post by StevenstonWullie »

going to have to remove the banjo bolt on the rear calipers to change my struts just wondered what size of crush washers do i require ...anty help appreciated W :)
madbasshunter
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Joined: Sat May 16, 2009 11:23 pm
Location: Cullompton

Re: Brake banjo bolt washers

Post by madbasshunter »

Just cut a slit in the bracket on the strut and bend down one side so you can remove the brake hose without undoing it
Image
you can see what I mean on this strut
StevenstonWullie
Posts: 141
Joined: Tue May 27, 2008 5:43 pm
Location: NORTHAYRSHIRE, SCOTLAND

Re: Brake banjo bolt washers

Post by StevenstonWullie »

see i was thinking that ...im replacing the 2 rear coilovers on my tubby back to black billies ...on the coilovers the flexi hose is just cable tied to the strut body...would it be ok to do the same with the billies its for the MOT?...cheers fro the reply W
madbasshunter
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Joined: Sat May 16, 2009 11:23 pm
Location: Cullompton

Re: Brake banjo bolt washers

Post by madbasshunter »

I used these
Image
on the coilovers
Image
The black billies will have the proper bracket to use wont they?
StevenstonWullie
Posts: 141
Joined: Tue May 27, 2008 5:43 pm
Location: NORTHAYRSHIRE, SCOTLAND

Re: Brake banjo bolt washers

Post by StevenstonWullie »

yes they will but but if i have to cut and bend them down to save me from disconnecting brake hose ...hmmm i shall see
madbasshunter
Posts: 2029
Joined: Sat May 16, 2009 11:23 pm
Location: Cullompton

Re: Brake banjo bolt washers

Post by madbasshunter »

You then bend them back up and slide the u clips in to hold them in place :)
Harold
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Joined: Tue May 19, 2009 9:46 pm
Location: Wiltshire

Re: Brake banjo bolt washers

Post by Harold »

I cut a slot in each of mine so I didn't have to bend the bracket, and as above the u clips should keep the hoses in place.
going4the1
Posts: 417
Joined: Tue Jan 22, 2008 12:28 pm
Location: Cleveland

Re: Brake banjo bolt washers

Post by going4the1 »

The washers are not 'crush-washers' They are simply copper washers. They can be re-used without problem despite what you may have read.

The washers will harden over time and when re-using it is wise to anneal them with a blow torch after which they will regain their original flexibility.
Peter Gidden
IMOC Affiliated Trackday Organiser
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Joined: Tue Jan 25, 2005 9:49 am
Location: South Yorkshire

Re: Brake banjo bolt washers

Post by Peter Gidden »

madbasshunter wrote:Just cut a slit in the bracket on the strut and bend down one side so you can remove the brake hose without undoing it


Image

I have yet to understand why anyone that has any respect for their car and the individual components fitted to it would ever consider hacking at their struts just to save a couple of minutes of bleeding.
craig
Posts: 43936
Joined: Sat Dec 18, 2004 3:44 am

Re: Brake banjo bolt washers

Post by craig »

Peter Gidden - SBITS wrote:
madbasshunter wrote:Just cut a slit in the bracket on the strut and bend down one side so you can remove the brake hose without undoing it


Image

I have yet to understand why anyone that has any respect for their car and the individual components fitted to it would ever consider hacking at their struts just to save a couple of minutes of bleeding.


+1
ashley
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Joined: Tue May 13, 2008 8:08 pm

Re: Brake banjo bolt washers

Post by ashley »

+3

And the copper washers are crush washers, they're made of copper and squash when you tighten onto them: that's the whole point! When it comes to brakes why take a chance? They literally cost pennies to replace...do it properly :thumleft:
thomp1983
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Joined: Sat Oct 01, 2011 1:30 pm
Location: newark, notts

Re: Brake banjo bolt washers

Post by thomp1983 »

madbasshunter wrote:I used these
Image
on the coilovers
Image
The black billies will have the proper bracket to use wont they?


Where did you get them from buddy?
thomp1983
Posts: 1545
Joined: Sat Oct 01, 2011 1:30 pm
Location: newark, notts

Re: Brake banjo bolt washers

Post by thomp1983 »

madbasshunter wrote:I used these
Image
on the coilovers
Image
The black billies will have the proper bracket to use wont they?


Where did you get them from buddy?
JohnnyC
Posts: 7001
Joined: Tue Dec 14, 2004 10:25 pm
Location: West Yorkshire

Re: Brake banjo bolt washers

Post by JohnnyC »

+4

Brakes probably need bleeding anyway.
Image
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